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Fisherr FIELDVUE™ DVC6000 Digital Valve
Controllers Instruction Manual
(Supported)
Supported products may not be manufactured again in any Emerson Process Management location under any
conditions. Spare parts availability is 7 years of best effort. Technical support is available.
Post‐sale documents (such as instruction manuals and quick start guides) are available on the CD and FishWeb. Many
are also available at www.fisher.com
.
Instruction manuals for supported products may be updated, if required, to support products in the field.
Pre‐sale documents (such as bulletins) for supported products are included on FishWeb for internal use. They are not
included on the CD.
Supported Product
D102794X012
DVC6000 Digital Valve Controllers
October 2013
Emerson Process Management
Marshalltown, Iowa 50158 USA
Sorocaba, 18087 Brazil
Chatham, Kent ME4 4QZ UK
Dubai, United Arab Emirates
Singapore 128461 Singapore
www.Fisher.com
The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not
to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are
governed by our terms and conditions, which are available upon request. We reserve the right to modify or improve the designs or specifications of such
products at any time without notice.
E 2013 Fisher Controls International LLC. All rights reserved.
Fisher and FIELDVUE are marks owned by one of the companies in the Emerson Process Management business unit of Emerson Electric Co. Emerson Process
Management, Emerson, and the Emerson logo are trademarks and service marks of Emerson Electric Co. All other marks are the property of their respective
owners.
Neither Emerson, Emerson Process Management, nor any of their affiliated entities assumes responsibility for the selection, use or maintenance
of any product. Responsibility for proper selection, use, and maintenance of any product remains solely with the purchaser and end user.
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Podsumowanie treści

Strona 1 - (Supported)

Fisherr FIELDVUE™ DVC6000 Digital ValveControllers Instruction Manual(Supported)Supported products may not be manufactured again in any Emerson Proces

Strona 2

DVC6000 Digital Valve ControllersviiFIELDVUE DVC6000 Digital Valve ControllerTHE FIELDVUE DVC6000 DIGITAL VALVE CONTROLLERS IS A CORE COMPONENT OF THE

Strona 3 - Digital Valve Controllers

DVC6000 Digital Valve ControllersSeptember 20136-6Example — 18AWG Unshielded Audio, Controland Instrumentation CableManufacturer’s specifications incl

Strona 4 - 6. Firmware 9 and 10 only

Viewing Device Variables and DiagnosticsSeptember 20136-7Overview (3)The following menus are available to define and/orview information about the inst

Strona 5

DVC6000 Digital Valve ControllersSeptember 20136-8NoteDo not use the following raw travelinput indication for calibrating thetravel sensor. The follow

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Maintenance and TroubleshootingSeptember 20137-17-7Section 7 Maintenance and TroubleshootingModule Base MaintenanceRemoving the Module Base 7-3...

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DVC6000 Digital Valve ControllersSeptember 20137-2The DVC6000 digital valve controller enclosure israted NEMA 4X and IP66, therefore periodic cleaning

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Maintenance and TroubleshootingSeptember 20137-3 Ensure that all caps and coversare correctly installed before puttingthis unit back into service. Fa

Strona 9 - Instrument Level AC

DVC6000 Digital Valve ControllersSeptember 20137-4NoteThe module base is linked to thehousing by two cable assemblies.Disconnect these cableassemblies

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Maintenance and TroubleshootingSeptember 20137-55. Install three socket head screws (key 38) in themodule base into the housing. If not already insta

Strona 11 - Section 1 Introduction

DVC6000 Digital Valve ControllersSeptember 20137-6Figure 7-3. I/P ConverterW9328SOCKET-HEADSCREWS (4)(KEY 23)SHROUD(KEY 169)I/P CONVERTER(KEY 41)BOOTS

Strona 12 - Scope of Manual

Maintenance and TroubleshootingSeptember 20137-7Table 7-2. DIP Switch Configuration(1)Operational Mode Switch PositionMultidrop LoopUPPoint-to-Point L

Strona 13 - Related Documents

Introduction and SpecificationsSeptember 20131-1Section 1 IntroductionScope of Manual 1-2...Conve

Strona 14 - Educational Services

DVC6000 Digital Valve ControllersSeptember 20137-8Perform the following procedure to replace thegauges, tire valves, or pipe plugs. Refer to figures 8

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Maintenance and TroubleshootingSeptember 20137-9terminal box. Use of a tool is recommended to preventcutting the O-ring while installing it over the t

Strona 16

DVC6000 Digital Valve ControllersSeptember 20137-107. Remove the screw (key 72) that fastens the travelsensor assembly to the housing.8. Pull the tr

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Maintenance and TroubleshootingSeptember 20137-11Figure 7-6. Potentiometer Resistance MeasurementNOTE: THE POTENTIOMETER RESISTANCE BETWEEN PINS

Strona 18

DVC6000 Digital Valve ControllersSeptember 20137-1215. For both the DVC6010 and the DVC6015, performthe appropriate Travel Sensor Adjust procedure in

Strona 19

Maintenance and TroubleshootingSeptember 20137-1310. While observing the resistance, tighten the screw(key 80) to secure the feedback arm to the trav

Strona 20

DVC6000 Digital Valve ControllersSeptember 20137-14NoteIn the next step, be sure the feedbackarm outer surface remains flush withthe end of the travel

Strona 21

Maintenance and TroubleshootingSeptember 20137-15LOOP + / TEST +TEST −DCS SYSTEM (OR OTHERCURRENT SOURCE)4−20mACURRENTSOURCE+−LOOP −LOOP + / TEST +LOO

Strona 22

DVC6000 Digital Valve ControllersSeptember 20137-16Table 7-3. Instrument Troubleshooting Symptom Possible Cause Action1. Analog input reading atinstr

Strona 23 - Section 2 Installation

Maintenance and TroubleshootingSeptember 20137-17Table 7-3. Instrument Troubleshooting (Continued)Symptom ActionPossible Cause3. Instrument will notca

Strona 24 - Wiring Practices

DVC6000 Digital Valve ControllersSeptember 20131-2Table 1-1. Instrument Level CapabilitiesCAPABILITYDIAGNOSTIC LEVEL(1)AC HC AD PD ODVAuto Calibration

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DVC6000 Digital Valve ControllersSeptember 20137-18DVC6000 Troubleshooting Checklist1. Instrument serial number as read from nameplate ______________

Strona 26 - Locations

PartsSeptember 20138-18-8Section 8 Replaceable PartsParts Ordering 8-2...Parts Kits 8-2...

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DVC6000 Digital Valve ControllersSeptember 20138-2Parts Ordering Whenever corresponding with your Emerson ProcessManagement sales office about this e

Strona 28 - Mounting Guidelines

PartsSeptember 20138-3Kit Description Part Number14* Spare Housing Assembly Kit,[kit contains housing (key 1); drive screw, qty. 2 (key 11); shield (

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DVC6000 Digital Valve ControllersSeptember 20138-4Key Description Part Number43* Cover Assembly (includes cover screws)Standard 38B9580X022Extreme tem

Strona 30 - Rotary Actuators

*Recommended spare2. Available in the Small Hardware Spare Parts Kit3. Available in the DVC6010 to DVC6020 Conversion Kit4. Available in the DVC6020 t

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*Recommended spare19. Available in Feedback Unit Kit21. Available in Feedback Unit Termination Strip KitDVC6000 Digital Valve ControllersSeptember 201

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PartsSeptember 20138-7Figure 8-3. FIELDVUE DVC6020 Digital Valve Controller Assembly APPLY LUB, SEALANTSECTION B-BSECTION C-CSECTION A-ASECTION D-D

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DVC6000 Digital Valve ControllersSeptember 20138-8Figure 8-3. FIELDVUE DVC6020 Digital Valve Controller Assembly (continued) APPLY LUB, SEALANTNOTE

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PartsSeptember 20138-9NOTES:SEE FIGURE 8-6 FOR GAUGE CONFIGURATIONS2. APPLY LUBRICANT KEY 65 TO ALL O−RINGS UNLESS OTHERWISESPECIFIEDFigure 8-4. FIELD

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Introduction and SpecificationsSeptember 20131-3Figure 1-2. Rotary Control Valve withFIELDVUE DVC6020 Digital Valve ControllerW9418Note475 Field Commu

Strona 36

DVC6000 Digital Valve ControllersSeptember 20138-10Figure 8-5. FIELDVUE DVC6005 Base Unit APPLY LUB, SEALANTSECTION A-ANOTES:1. APPLY LUBRICANT KEY

Strona 37

PartsSeptember 20138-11Figure 8-5. FIELDVUE DVC6005 Base Unit (continued) APPLY LUB, SEALANTNOTES:SEE FIGURE 8-6 FOR GAUGE CONFIGURATIONS2. APPLY L

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DVC6000 Digital Valve ControllersSeptember 20138-12Figure 8-6. Typical FIELDVUE DVC6000 Digital Valve Controller Gauge Configuration APPLY LUB, SEA

Strona 39

PartsSeptember 20138-13Figure 8-8. FIELDVUE DVC6025 Digital Valve Controller Assembly49B7987−A/ILNOTE: 1. APPLY LUBRICANT KEY 65 TO ALL O−RINGS UNLESS

Strona 40 - Pressure Connections

DVC6000 Digital Valve ControllersSeptember 20138-14Figure 8-9. FIELDVUE DVC6035 Digital Valve Controller Assembly49B7988−ANOTE: 1. APPLY LUBRICANT KEY

Strona 41

Principle of OperationSeptember 2013A-1A-A- Appendix A Principle of OperationHART Communication A-2...

Strona 42

DVC6000 Digital Valve ControllersSeptember 2013A-2Figure A-1. HART Frequency Shift Keying Technique−0.5V+0.5 V1200 Hz“1”2200 Hz“0”AVERAGE CURRENT CHAN

Strona 43

Principle of OperationSeptember 2013A-3E0408 / ILINPUT SIGNAL4−20 mA+HARTSUPPLYPRESSUREPRINTED WIRING BOARDPNEUMATICRELAYI/P CONVERTEROUTPUT AOUTPUT B

Strona 44 - Valve Testing

DVC6000 Digital Valve ControllersSeptember 2013A-4TRAVEL SENSORTERMINAL BOXTERMINAL BOX COVERMODULE BASE ASSEMBLYPRINTED WIRING BOARD ASSEMBLYI/P CONV

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Loop Schematics/NameplatesSeptember 2013B-1B-B- Appendix B Loop Schematics/Nameplates B

Strona 46 - 4-20 mA Loop Connections

DVC6000 Digital Valve ControllersSeptember 20131-4 FIELDVUE Digital Valve Controller Split Ranging − Supplement to HART CommunicatingFisher FIELDVUE

Strona 47

DVC6000 Digital Valve ControllersSeptember 2013B-2This section includes loop schematics required forwiring of intrinsically safe installations. It als

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Loop Schematics/NameplatesSeptember 2013B-3Figure B-3. CSA Loop Schematic for FIELDVUE DVC6005 with DVC6015, DVC6025, and DVC6035GE42818 sheet 5, Rev.

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DVC6000 Digital Valve ControllersSeptember 2013B-4GE42819 Sheet 2, Rev. DFM APPROVED BARRIER1NOTE 1, 3, 4, 5, 61NOTE 7I.S. CLASS I,II,III, DIV 1, GROU

Strona 50

Loop Schematics/NameplatesSeptember 2013B-5 THE ENTITY CONCEPT ALLOWS INTERCONNECTION OF INTRINSICALLY SAFE APPARATUS TO ASSOCIATED APPARATUS NOTSPEC

Strona 51

DVC6000 Digital Valve ControllersSeptember 2013B-6GE60771 sheet 3, Rev. B1 SEE NOTES IN FIGURE B-13Figure B-10. ATEX Loop Schematic For FIELDVUE DV

Strona 52

Loop Schematics/NameplatesSeptember 2013B-7GE60771 sheet 6, Rev. B1 SEE NOTES IN FIGURE B-13111Figure B-12. ATEX Loop Schematic for DVC6005 with DV

Strona 53

DVC6000 Digital Valve ControllersSeptember 2013B-8DVC6010, DVC6020, DVC6030, DVC6005Figure B-14. Typical ATEX Nameplates; FlameproofDVC6015, DVC6025,

Strona 54 - Compliance Voltage

Loop Schematics/NameplatesSeptember 2013B-9GE42990 Sheet 2, Rev. E1 SEE NOTES IN FIGURE B-1811Figure B-16. IECEx Loop Schematic for FIELDVUE DVC601

Strona 55

DVC6000 Digital Valve ControllersSeptember 2013B-10GE42990 Sheet 8 THE ENTITY CONCEPT ALLOWS INTERCONNECTION OF INTRINSICALLY SAFE APPARATUS TO ASSOC

Strona 56

GlossarySeptember 2013Glossary-1C-C-GlossaryAlert PointAn adjustable value that, when exceeded,activates an alert.AlgorithmA set of logical steps to s

Strona 57 - Section 3 Basic Setup

Introduction and SpecificationsSeptember 20131-5Table 1-2. SpecificationsAvailable ConfigurationsDVC6010: Sliding-stem applicationsDVC6020: Rotary and

Strona 58 - Basic Setup (1-1)

DVC6000 Digital Valve ControllersSeptember 2013Glossary-2ControllerA device that operates automatically to regulate acontrolled variable.Crossover Poi

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GlossarySeptember 2013Glossary-3Firmware RevisionThe revision number of the instrument firmware.Firmware is a program that is entered into theinstrume

Strona 60 - Valve Response

DVC6000 Digital Valve ControllersSeptember 2013Glossary-4LinearA valve flow characteristic where changes in flowrate are directly proportional to chan

Strona 61 - Section 4 Detailed Setup

GlossarySeptember 2013Glossary-5RateAmount of change in output proportional to therate of change in input.Read-Only Memory (ROM)A memory in which info

Strona 62 - Detailed Setup (1-2)

DVC6000 Digital Valve ControllersSeptember 2013Glossary-6Travel CutoffDefines the cutoff point for the travel, in percentof ranged travel. There are t

Strona 63

IndexSeptember 2013Index-1D-D-IndexAA Minus B, 6-7AC, (Auto Calibrate), 6-8Actuator Style, 4-19AD, (Advanced Diagnostics), 6-8Advanced Diagnostics, (A

Strona 64 - Response Control (1-2-2)

DVC6000 Digital Valve ControllersSeptember 2013Index-2Analog Input, 5-10Auto Calibrate Travel, 5-2Error Messages, 5-4Manual Calibrate Travel, 5-4Press

Strona 65

IndexSeptember 2013Index-3Factory Settings, Restoring, 5-11Failure Group Enable, 4-16Feedback Connection, 4-19Firmware Revision, 6-8FMHazardous Area C

Strona 66

DVC6000 Digital Valve ControllersSeptember 2013Index-4Message, 4-17Minimum Closing Time, 4-11Minimum Opening Time, 4-11Miscellaneous Group Enable, 4-1

Strona 67

IndexSeptember 2013Index-5Principle of OperationDVC6000, A-2HART Communication, A-2Printed Wiring Board AssemblyParts List, 8-5Removing, 7-6Replacing,

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DVC6000 Digital Valve ControllersSeptember 20131-6Table 1-2. Specifications (continued)Vibration Testing MethodTested per ANSI/ISA-S75.13.01 Section 5

Strona 69

DVC6000 Digital Valve ControllersSeptember 2013Index-6Travel, Displaying Value, 6-7Travel / Pressure Control, 4-9End Point Pressure Control, 4-9Pressu

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Emerson Process ManagementMarshalltown, Iowa 50158 USASorocaba, 18087 BrazilChatham, Kent ME4 4QZ UKDubai, United Arab EmiratesSingapore 128461 Singap

Strona 72 - Alert Setup (1-2-3)

Introduction and SpecificationsSeptember 20131-7Table 1-2. Specifications (continued)Stem/Shaft TravelLinear Actuators with rated travel between 6.35

Strona 73

DVC6000 Digital Valve ControllersSeptember 20131-8Table 1-4. Hazardous Area Classifications—CSA (Canada)CertificationBodyType Certification Obtained E

Strona 74

Introduction and SpecificationsSeptember 20131-9Table 1-5. Hazardous Area Classifications—FM (United States)CertificationBodyType Certification Obtain

Strona 76 - Status (1-2-4)

DVC6000 Digital Valve ControllersSeptember 20131-10Table 1-6. Hazardous Area Classifications—ATEXCertificate Type Certification Obtained Entity Rating

Strona 77

Introduction and SpecificationsSeptember 20131-11Table 1-7. Hazardous Area Classifications—IECExCertificate Type Certification Obtained Entity Rating

Strona 78 - Valve and Actuator (1-2-6)

DVC6000 Digital Valve ControllersSeptember 20131-121

Strona 79

InstallationSeptember 20132-12-2Section 2 InstallationHazardous Area Classifications and Special Instructions for “Safe Use” and Installations in Haza

Strona 80

DVC6000 Digital Valve ControllersSeptember 20132-2Communication Connections 2-29...Wiring PracticesControl S

Strona 81

InstallationSeptember 20132-3InstallationThe DVC6000 can be used with either air or naturalgas as the supply medium. If using natural gas as thepneuma

Strona 82

DVC6000 Digital Valve ControllersSeptember 20132-4Hazardous Area Classifications andSpecial Instructions for “Safe Use”and Installations in HazardousL

Strona 83 - Section 5 Calibration

InstallationSeptember 20132-5FlameproofOperating ambient temperature: −52C or −40C to + 85CRefer to table 1-6 for additional approval information,a

Strona 84 - Travel Calibration

DVC6000 Digital Valve ControllersSeptember 20132-629B1674-A / DOCCAP SCREW, FLANGEDMACHINE SCREWSHIELDADJUSTMENT ARMCONNECTOR ARMCAP SCREWPLAIN WASHER

Strona 85

InstallationSeptember 20132-7CAP SCREW, FLANGEDMACHINE SCREW, FLATHEADSHIELDADJUSTMENT ARMCONNECTOR ARMPLAIN WASHERMACHINE SCREWMACHINE SCREW,LOCK WAS

Strona 86 - Analog Calibration Adjust

Introduction and SpecificationsInstallationBasic SetupDetailed SetupCalibrationViewing Device Variables and DiagnosticsMaintenance and Troubleshooting

Strona 87

DVC6000 Digital Valve ControllersSeptember 20132-8NoteWhen performing the following steps,ensure there is enough clearancebetween the adjustment arm a

Strona 88 - Sensor Calibration

InstallationSeptember 20132-9PLAIN WASHERHEX NUTSTUD, CONT THREADALOCK WASHERCAP SCREWMOUNTING PLATECAP SCREW, HEXSOCKETVENTPLAIN WASHERHEX NUTSTUD, C

Strona 89

DVC6000 Digital Valve ControllersSeptember 20132-10CAP SCREW, HEX SOCKETCAMFOLLOWER ARMEXTENSIONMACHINE SCREW,LOCK WASHER,HEX NUTCAP SCREW29B1673-A /

Strona 90 - Controllers

InstallationSeptember 20132-1119B3879−A / DOCMOUNTING BRACKETTRAVEL INDICATORTRAVEL INDICATOR PINFEEDBACK ARMSPACER29B1703-A / DOCFigure 2-8. Mounting

Strona 91

DVC6000 Digital Valve ControllersSeptember 20132-1219B3879-A / DOC-1STARTING POSITION OF THE ACTUATOR TRAVELINDICATOR ASSEMBLY IF INCREASING PRESSUREF

Strona 92 - Relay Adjust (1-3-3)

InstallationSeptember 20132-13FEEDBACK ARMBIAS SPRINGTRAVEL INDICATOR PIN48B4164-B / DOCHOLE AHOLE BFigure 2-11. Positioning Travel Indicator Pin in t

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DVC6000 Digital Valve ControllersSeptember 20132-14NoteWhile the housing differs on theDVC6015 and the DVC6010, feedbackparts are the same.Refer to th

Strona 94

InstallationSeptember 20132-158. Install the external lock washer on the adjustmentarm. Position the adjustment arm in the slot of theconnector arm a

Strona 95 - Diagnostics

DVC6000 Digital Valve ControllersSeptember 20132-16figure 2-4). If necessary, reposition the cam to attainalignment.DVC6035 on Quarter-Turn Actuators

Strona 96 - Service Tools

InstallationSeptember 20132-17NoteValveLink software and the FieldCommunicator use the convention ofclockwise (figure 2-9) andcounterclockwise (figure

Strona 97

DVC6000 Digital Valve ControllersiFast Key Sequence for Instrument Level HC, AD, PD, and ODVFunction/VariableFast-KeySequenceCoordinates(1)Function/Va

Strona 98 - Output (2-4)

DVC6000 Digital Valve ControllersSeptember 20132-18NOTE:APPLY LUBRICANT11W8077 / ILFISHER 67CFRCAP SCREWSO-RINGSUPPLY CONNECTIONFigure 2-15. Mounting

Strona 99 - Partial Stroke Test (2-5)

InstallationSeptember 20132-19OUTPUT ACONNECTIONSUPPLYCONNECTIONOUTPUT BCONNECTION1/2 NPTCONDUITCONNECTIONS(BOTH SIDES)W7963 / ILLOOP CONNECTIONSTERMI

Strona 100 - Field Communicator

DVC6000 Digital Valve ControllersSeptember 20132-20 Remove electrical power beforedisconnecting any of the pneumaticconnections. When disconnecting

Strona 101 - Overview (3)

InstallationSeptember 20132-21Output Connections A factory mounted digital valve controller has itsoutput piped to the pneumatic input connection on

Strona 102 - September 2013

DVC6000 Digital Valve ControllersSeptember 20132-2224/48 VDC 110/220 VAC, etc.Port ACONTROL SIGNAL(4-20 mA, 0-20 mA, 0-24 VDC)Port BSUPPLY PRESSUREMON

Strona 103

InstallationSeptember 20132-23WARNINGThis unit vents the supply mediuminto the surrounding atmosphere.When installing this unit in anon-hazardous (non

Strona 104

DVC6000 Digital Valve ControllersSeptember 20132-24WARNINGTo avoid personal injury or propertydamage caused by fire or explosion,remove power to the i

Strona 105 - Module Base Maintenance

InstallationSeptember 20132-25Remote Travel Sensor Connections The DVC6005 base unit is designed to receive travelinformation via a remote sensor. Th

Strona 106 - Replacing the Module Base

DVC6000 Digital Valve ControllersSeptember 20132-26FEEDBACK CONNECTIONS TERMINAL BOXFEEDBACK UNITTO FEEDBACK UNIT TERMINAL 3TO FEEDBACK UNIT TERMINAL

Strona 107 - Submodule Maintenance

InstallationSeptember 20132-274. Connect one wire of the 3-conductor shielded cablebetween the terminal labeled “30kW” on the base unitand one end le

Strona 108 - Replacing the I/P Converter

DVC6000 Digital Valve ControllersiiFast Key Sequence for Instrument Level HC, AD, PD, and ODVFunction/VariableFast-KeySequenceCoordinates(1)Function/V

Strona 109 - Pneumatic Relay

DVC6000 Digital Valve ControllersSeptember 20132-286. Connect the third wire of the 3-conductor shieldedcable between between a lead on fixed resisto

Strona 110 - Terminal Box

InstallationSeptember 20132-29Test Connections WARNINGPersonal injury or property damagecaused by fire or explosion may occurif this connection is at

Strona 111 - Travel Sensor

DVC6000 Digital Valve ControllersSeptember 20132-30DIGITAL VALVECONTROLLER4-20 mAVALVETx TxI/O I/OHARTFILTERNON-HART BASEDDCSA6188-1/ILFigure 2-24. HA

Strona 112

InstallationSeptember 20132-31The voltage available at the instrument is not the voltage measured at the instrument terminals. Once the instrument isc

Strona 113

DVC6000 Digital Valve ControllersSeptember 20132-32Table 2-1. Cable CharacteristicsCable TypeCapacitance(1)pF/FtCapacitance(1)pF/mResistance(2)Ohms/ft

Strona 114 - DVC6025 Remote Feedback Unit

InstallationSeptember 20132-33START HEREDONEDigital valvecontrollerInstalled?Unpack theHART Tri-LoopReview the HARTTri-Loop ProductManualSet the digit

Strona 115 - DVC6035 Remote Feedback Unit

DVC6000 Digital Valve ControllersSeptember 20132-34HART-to-Analog Signal Converter. The HARTTri-Loop converts the digital information to a 4 to 20mA a

Strona 116 - Checking Voltage Available

Basic SetupSeptember 20133-13-3Section 3 Basic Setup Instrument Mode 3-2...Configuration Protecti

Strona 117 - Disturbing the Loop Wiring

DVC6000 Digital Valve ControllersSeptember 20133-2Instrument Mode To setup and calibrate the instrument, the instrumentmode must be Out Of Service.T

Strona 118

Basic SetupSeptember 20133-3Table 3-1. Factory Default SettingsSetup Parameter Default SettingAnalog Input UnitsAnalog In Range HighAnalog In Range Lo

Strona 119

DVC6000 Digital Valve Controllersiii Hot Key1 Instrument Mode2 Control Mode3 Protection4 Stabilize/OptimizeNotes:1-1-1 indicates fast-key

Strona 120 - Mounting

DVC6000 Digital Valve ControllersSeptember 20133-4If after completing the Setup Wizard the valve seemsslightly unstable or unresponsive, you can impro

Strona 121 - Section 8 Replaceable Parts

Detailed SetupSeptember 20134-14-4Section 4 Detailed Setup Menu and Quick Key Sequence Tables Front Cover...Detailed Setup

Strona 122 - Parts Kits

DVC6000 Digital Valve ControllersSeptember 20134-2Detailed Setup (1-2)NoteDetailed Setup is not available forinstrument level AC.The Detailed Setup se

Strona 123 - Parts List

Detailed SetupSeptember 20134-3Table 4-1. Factory Default Detailed Setup Parameters(continued)Setup ParameterDefaultSetting(1)InformationalStatusInstr

Strona 124 - I/P Converter Assembly

DVC6000 Digital Valve ControllersSeptember 20134-4NoteIf the Auxiliary Terminal Action isconfigured for Auto Travel Calibration,be sure the jumper rem

Strona 125 - Common Feedback Parts

Detailed SetupSeptember 20134-5Table 4-3. Conditions for Modifying FIELDVUE DVC6000 Digital Valve Controller ParametersParametersIn Service/Config Pro

Strona 126 - HART Filters

DVC6000 Digital Valve ControllersSeptember 20134-6Table 4-3. Conditions for Modifying FIELDVUE DVC6000 Digital Valve Controller Parameters (Continued)

Strona 127

Detailed SetupSeptember 20134-7 Performance TunerNoteThe Performance Tuner is notavailable for instrument level HC.The Performance Tuner is used to o

Strona 128 - 48B9596-K SHT 3 / DOC

DVC6000 Digital Valve ControllersSeptember 20134-8Table 4-5. Actuator Information for Initial SetupActuatorManufacturerActuatorModelActuator Size Actu

Strona 129 - 48B9597−K SHT 1 & 2 / DOC

Detailed SetupSeptember 20134-9Travel/Pressure Control (1-2-2-2) Travel/Pressure Select—Determines if theinstrument is set up for position or pressur

Strona 130 - 49B3261−C SHT 1 & 2

DVC6000 Digital Valve ControllersivAlert Record1 Alert Record Has Entries Enable2 Alert Record Full Enable3 View Alert Records4 Clear ALL Records5 Ale

Strona 131 - 49B3261−C SHT 2 & 3 / DOC

DVC6000 Digital Valve ControllersSeptember 20134-10Upper Operating Pressure feature. Because the digitalvalve controller is constantly in control and

Strona 132 - 49B7986−A

Detailed SetupSeptember 20134-11You can specify 21 points on a custom characteristiccurve. Each point defines a travel target, in % ofranged travel, f

Strona 133 - 49B7987−A/IL

DVC6000 Digital Valve ControllersSeptember 20134-12Table 4-7. Typical Lead/Lag Filter Settings for Instrument Level ODVParameter Description Typical V

Strona 134 - 49B7988−A

Detailed SetupSeptember 20134-13Sensor Alerts (1-2-3-2) Travel Sensor Shutdown—When enabled, theinstrument shuts down whenever there is a failureasso

Strona 135 - Principle of Operation

DVC6000 Digital Valve ControllersSeptember 20134-14ALERT IS CLEAREDALERT IS SETTRAVEL ALERTHIGH POINTTRAVEL ALERTDEADBANDA6532/ILFigure 4-2. Travel Al

Strona 136 - DVC6000 Operation

Detailed SetupSeptember 20134-15Deadband ReferenceDeadband (+/− 5%)Deadband exceeded,new Reference PointestablishedPointThis amount of change isadded

Strona 137

DVC6000 Digital Valve ControllersSeptember 20134-16 PST Pressure Limit—Defines the outputpressure that will cause the partial stroke test to stop.For

Strona 138

Detailed SetupSeptember 20134-17Calibration and Diagnostics (1-2-4-2) Calibration in Progress Enable—Yes or No.When enabled indicates that calibratio

Strona 139 - Loop Schematics/Nameplates

DVC6000 Digital Valve ControllersSeptember 20134-18TRAVELRANGEHIGHTRAVELRANGELOWTHE SHAPE OFTHESE LINES DEPENDS ON THE INPUT CHARACTERISTICSLINEAR CHA

Strona 140

Detailed SetupSeptember 20134-19ABSingle-Acting Direct (Relay C)Instrument goes to zero air out-put at port A.Failure direction per actuator fail mode

Strona 141

DVC6000 Digital Valve ControllersvFast Key Sequence for Instrument Level ACFunction/VariableFast-KeySequenceCoordinates(1)Function/VariableFast-KeySeq

Strona 142 - GE42819 Sheet 5, Rev. D

DVC6000 Digital Valve ControllersSeptember 20134-20Figure 4-8. Feedback Connection for Typical Long-StrokeSliding-Stem Actuator (4 to 24 Inches Travel

Strona 143

Detailed SetupSeptember 20134-21To manually set the partial stroke pressure limit,disable the travel deviation alert by setting Travel DevAlert Pt to

Strona 144 - GE60771 sheet 3, Rev. B

DVC6000 Digital Valve ControllersSeptember 20134-224

Strona 145

CalibrationSeptember 20135-15-5Section 5 Calibration Calibration Overview 5-2...Travel Calibration 5-2

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DVC6000 Digital Valve ControllersSeptember 20135-2Calibration Overview When a DVC6000 digital valve controller is ordered aspart of a control valve as

Strona 147

CalibrationSeptember 20135-3When a double-acting actuator is used, you will beprompted to run the Relay Adjustment when AutoTravel Calibration is sele

Strona 148 - GE42990 Sheet 8

DVC6000 Digital Valve ControllersSeptember 20135-4Manual Calibration (1-3-1-2) It is recommended that you adjust the relay beforemanually calibrating

Strona 149 - Glossary

CalibrationSeptember 20135-56. Adjust the current source until the valve is at 0%travel, then press OK.7. Adjust the current source until the valve

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DVC6000 Digital Valve ControllersSeptember 20135-612. Place the instrument In Service and verify that thetravel properly tracks the current source.To

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CalibrationSeptember 20135-7Supply Pressure Sensor CalibrationNoteSupply Pressure Sensor Calibration isnot available for instrument level HC.To calibr

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DVC6000 Digital Valve Controllersvi12 34 5ABCDEFGHI6Field Communicator Menu Tree forInstrument Level ACOnline1 Setup2 DisplayCalibrate1 Analog In Cali

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DVC6000 Digital Valve ControllersSeptember 20135-8TRAVEL SENSORSHAFTFigure 5-3. FIELDVUE DVC6020 Travel Sensor Arm/HousingBack Plane AlignmentARM ASSE

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CalibrationSeptember 20135-9Figure 5-4. FIELDVUE DVC6020 Digital Valve Controller Mounted on Fisher 1052, Size 33 ActuatorMOUNTINGADAPTER(KEY 117)FEED

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DVC6000 Digital Valve ControllersSeptember 20135-109. Apply lubricant (key 63) to the pin portion of thearm assembly (key 91).10. Replace the mounti

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CalibrationSeptember 20135-11Figure 5-5. Relay A Adjustment (Shroud Removed for Clarity)ADJUSTMENT DISCFOR SINGLE-ACTING DIRECT RELAYS:ROTATE ADJUSTME

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DVC6000 Digital Valve ControllersSeptember 20135-125

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Viewing Device Variables and DiagnosticsSeptember 20136-1476-6Section 6 Viewing Device Variables and DiagnosticsService Tools 6-2...

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DVC6000 Digital Valve ControllersSeptember 20136-2Service ToolsNoteService Tools are not available forinstrument level AC.Alert Conditions (2-1)Instru

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Viewing Device Variables and DiagnosticsSeptember 20136-3seconds. If this alert is indicated, check the instrumentsupply pressure. If the failure pers

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DVC6000 Digital Valve ControllersSeptember 20136-4the difference between the target pressure and theactual pressure exceeds the Pressure Deviation Ale

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Viewing Device Variables and DiagnosticsSeptember 20136-5 Step to Target—Steps the travel to the specifiedtarget.Partial Stroke Test (2-5)NotePartial

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